MedTech

As the global population becomes older and healthier, the need for improved efficiency in healthcare increases, driving demand for advanced products with enhanced lifetime and comfort. Titanium orthopedic implants is one application where additive manufacturing (AM) is transforming the MedTech industry.

AM enables the creation of implants with intricate geometries and porous structures, leading to lighter implants with improved bone ingrowth, superior fit and function, less complications, and faster recovery times.


Within AM, Freemelt’s E-PBF (Electron Beam Powder Bed Fusion) technology is extra efficient. Operating at elevated temperatures, the process significantly reduces residual stress and enables the stacking of implants. This optimizes build volume utilization and increases productivity. The vacuum environment minimizes oxygen pick-up and contamination risk, preserving powder quality and extending powder reuse.

With a compact build volume (Ø100 mm × 300 mm) specifically suited for implants, e-MELT® delivers increased output per square meter. Its modular design, with interchangeable build modules and a separate turnaround station, ensures a streamlined, ergonomic workflow that supports safe and efficient serial production.

The value additive manufacturing brings to the orthopedic implant industry

Innovative manufacturing

Enables the manufacturing of intricate designs such as porous structures, for improved bone ingrowth and shortened recovery time for the patient.

Distributed manufacturing

Supports local manufacturing, reducing inventory and logistics costs.

Material efficiency

Reduces waste through minimizing material removal.

Superior E-PBF technology & unique e-MELT® design

The value Freemelt’s E-PBF technology brings to the orthopedic implant industry

Process at elevated temperature

Reduces residual stress and enables stacking of implants, optimizing build tank utilization, and increasing productivity.

Process under vacuum

Minimize oxygen pick-up and the risk of contamination, extending powder life.

Small build volume (Ø100mm x 300mm)

Tailored for orthopedic implants, enabling increased productivity per square meter.

Modular design

Modular, interchangeable build modules and a separate turnaround station for a safe, ergonomic, and seamless production workflow, resulting in improved productivity.

Freemelt – Your partner in orthopedic implant manufacturing

As the demand for orthopedic implants continues to rise, driven by aging populations and advances in medical treatments, the shift toward innovative and efficient manufacturing becomes essential. Freemelt’s e-MELT® machine, powered by advanced E-PBF technology, is designed to accelerate this transition with improved efficiency and cost-effectiveness.

Ready to take your manufacturing to the next level – Freemelt is your partner from initial material qualification to application development and seamless transfer into full-scale serial production.

Contact us today to explore how Freemelt’s E-PBF technology can enhance your production capabilities.

Read more

eMELT®

Freemelt development services

Additive manufacturing enables innovation in the orthopedic implant industry

Titanium, Ti64

Freemelt materials strategy

Freemelt has established agreements with two global Orthopedic implant OEMs (original equipment manufacturers).
Read more here

Freemelt enters strategic agreement with leading global orthopedic implant OEM

Freemelt makes breakthrough in serial production of orthopedic implants by an order from global orthopedic implant OEM

One of our experts will get in touch regarding your inquiry

Contact us